AC 220V High Voltage Connector Auto Production Equipment with 95% Efficiency

• Customization: Available
• After-sales Service: One-Year Warranty
• Automatic Grade: Automatic
• Model NO.: ZY-HVCAT-001
• Driven Type: Electric + Pneumatic
• Warranty: 12 Months
• Utilization Rate: ≥95%
• Appearance Color: Industrial Gray Paint
• Working Voltage: AC 220V/50Hz
• Working Environment Humidity: 20 to 90%
• Transport Package: Wooden Case
• Specification: L15000mm/W1900mm/H1950mm
• Trademark: ZhongYao
• Origin: China
• HS Code: 8479819000
• Production Capacity: 1000
• Package Size: 1200.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

Introducing our state-of-the-art automotive high-voltage connector assembly and testing equipment, meticulously engineered for precision and efficiency. This innovative solution boasts a streamlined left-in, right-out design. The left window seamlessly integrates with a specialized vibration plate loader, guiding components through a sophisticated sequence: from CCD1 detection and shell placement to laser QR code marking and bushing installation. With stations for GT detection, shielding cover and sealing ring assembly, airtightness testing, copper busbar and TPA installation, and comprehensive defect detection, this equipment ensures unparalleled quality. Capable of handling up to three distinct products with a simple program switch, it operates smoothly with just three operators, while retaining production status in both local and MES systems.
In the realm of new energy vehicles, high-voltage connectors must meet rigorous standards, far surpassing those of traditional oil vehicles. These connectors are designed to withstand extreme ambient temperatures, offer superior current carrying capacity, and deliver exceptional protection levels and vibration resistance. Our equipment supports the most advanced 800V high-voltage connectors, renowned for integrating a robust plastic shell with shielding functions, high-voltage interlocking, and a sophisticated secondary unlocking mechanism. Tailored for high-efficiency production, our solutions empower manufacturers with the flexibility to customize additional functions, ensuring they stay ahead in the evolving automotive landscape.

The impeccable assembly quality of high-voltage connectors is crucial, directly influencing their safety and reliability, and by extension, the safety of the vehicles themselves. As the automotive industry races to reduce charging times and enhance battery load capacities, the importance of high-voltage connectors in automotive accessories has never been more pronounced.
Zhongyao's cutting-edge High-Voltage Connector Assembly and Testing Equipment revolutionizes production processes for automotive connectors. It enhances production efficiency, significantly lowers costs, and elevates the quality of finished connectors, all while ensuring the safe and stable transmission of automotive power.

Equipment Performance

1. Engineered with industrial finesse, our equipment is user-friendly, safe, and aesthetically pleasing.
2. Featuring QR code spraying capabilities, it enables efficient product information scanning for seamless traceability.
3. Built with a robust overall cast steel structure, it offers high strength and rigidity, maximizing production space utilization.
4. Multi-sided doors provide easy access for anomaly detection, and the equipment includes consultable alarm information for heightened safety.
5. Our modular, standardized structural design ensures reliable and stable performance, verified through rigorous testing.
6. We select standard parts from leading domestic and international brands, ensuring high speed, quiet operations, and energy efficiency.
7. Premium brand electrical components guarantee the long-term stability and reliability of our equipment.
8. Equipped with an advanced airtight tester, the equipment ensures superior waterproof performance and product integrity.

Specification

Production capacity	10S/ PCS
Utilization rate	≥85%
Yield rate	≥99% (except for defective incoming materials)
Appearance color	Industrial gray paint
Applicable products	High-voltage connector (according to relevant drawings)
Equipment function	CCD1 inspection, shell into carrier, laser QR code, bushing installation, GT inspection, shield cover installation, sealing ring assembly, airtight test, copper busbar installation, TPA installation, code scanning, CCD inspection, comprehensive defect removal, material discharging
Equipment size	(subject to actual conditions)L15000mm/w1900mm/H1950mm
Working air pressure	5-6KG (water-free and oil-free)
Working voltage	AC 220V/50HZ
Working environment humidity	20 to 90%
Working environment temperature	-10 degrees to 50 degrees
Safety device	Leakage protection, emergency stop

Company Profile

Founded in 2009, Dongguan Zhongyao Automation Equipment Co., Ltd. stands as a beacon of innovation in the automation industry. With an expansive 8,000-square-meter facility and over 60 state-of-the-art machines, we lead in R&D, production, and service of automation equipment. Our 160-strong team of experts excels in developing revolutionary wiring harness processing equipment and sophisticated connector assembly and testing solutions.
Our mastery in connector wiring harness processing spans a diverse range of solutions, including FAKRA, Ethernet, HSD, and new energy AC/DC wiring harnesses. We offer an extensive suite of services for USB TYPE-C2.0/3.1/4.0 and high-speed wiring harnesses, from ring stripping to crimping, welding, assembly, and testing. Our offerings include both standard and tailor-made non-standard equipment solutions, crafted to meet your precise requirements.
Discover the pinnacle of innovation with our cutting-edge connector assembly equipment. Meticulously engineered for seamless, fully automated production, this equipment caters to line-end and board-end connectors across a multitude of industries, including consumer electronics, industrial, communication, automotive, new energy, and medical sectors. Our expertise is unparalleled in multi-component assembly, rapid high-speed plug-in, precise high-speed bending, comprehensive visual inspection, and efficient automated packaging. We are industry leaders in creating bespoke, non-standard equipment for labor-intensive products, drawing on our vast practical experience and a proven track record of successful implementations.

Certifications

Exhibition

Packaging & Shipping

FAQ

Q1. When is your delivery date?
A: We specialize in creating bespoke, non-standard equipment, so the delivery date is determined by the actual production progress or as stipulated in the contract. Rest assured, we are committed to timely delivery.
Q2. What are the payment methods?
A: We offer a variety of payment methods for your convenience, including Visa, Mastercard, T/T, and Paypal. We accept payments in RMB and USD, ensuring a seamless transaction experience.
Q3. What services do you provide?
A: We excel in product customization. Whatever your needs may be, we can tailor our offerings to meet your precise requirements, ensuring a perfect fit for your unique demands.
Q4.How about after-sales service and warranty period?
A: We offer a comprehensive 1-year warranty from the machine's arrival date. Moreover, our dedicated team provides 24/7 online support and the option for real-time face-to-face online communication, ensuring unparalleled after-sales service.