High Voltage Connector Auto Production Equipment with 95% Utilization Rate

• Customization: Available
• After-sales Service: One-Year Warranty
• Automatic Grade: Automatic
• Model NO.: ZY-HVCAT-001
• Driven Type: Electric + Pneumatic
• Warranty: 12 Months
• Utilization Rate: ≥95%
• Appearance Color: Industrial Gray Paint
• Working Voltage: AC 220V/50Hz
• Working Environment Humidity: 20 to 90%
• Transport Package: Wooden Case
• Specification: L15000mm/W1900mm/H1950mm
• Trademark: ZhongYao
• Origin: China
• HS Code: 8479819000
• Production Capacity: 1000
• Package Size: 1200.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

Introducing our state-of-the-art automotive high-voltage connector assembly and testing equipment, meticulously crafted by Dongguan Zhongyao Automation Equipment Co., Ltd. This innovative system boasts a left-in, right-out configuration, seamlessly integrating an independent vibration plate loader at the leftmost window. Moving from left to right, it incorporates a suite of sophisticated features including CCD1 detection, precise shell placement, laser QR code marking, bushing installation, GT detection, shielding cover installation, sealing ring assembly, airtightness testing, copper busbar installation, TPA installation, code scanning, CCD detection, comprehensive defect removal, and efficient material discharge stations. Engineered to accommodate a total of three different products, the system allows for effortless program changes with a single click, ensuring unparalleled flexibility. Operated by a team of just three skilled individuals, it provides the convenience of retaining production status photos both locally and within the MES system.
In the realm of new energy vehicles, the electrical architecture diverges significantly from traditional oil vehicles, and our high-voltage connectors are designed to excel under these demanding conditions. With stringent requirements for ambient temperature, current carrying capacity, protection level, and vibration resistance, our latest fourth-generation 800V high-voltage connector stands as a testament to cutting-edge technology. Featuring an integrated plastic shell, shielding function, high-voltage interlocking, and secondary unlocking mechanism, this connector is a leader in the industry. Our equipment, meticulously developed and produced, is tailored to meet manufacturers' demands for efficient, high-volume production of these advanced connectors. Furthermore, we offer the flexibility to customize additional functions to suit specific manufacturing needs.

The precision and quality of high-voltage connector assembly are paramount, directly influencing the safety and stability of not just the connectors but the vehicles they empower. As the automotive industry progresses towards reducing charging times for new energy vehicles and enhancing battery load capacities, the role of high-voltage connectors in automotive accessories becomes increasingly critical. Ensuring superior assembly quality safeguards the integrity and safety of modern vehicles.
Zhongyao's groundbreaking High-Voltage Connector Assembly and Testing Equipment revolutionizes the production efficiency of automotive connectors. By significantly reducing production costs for our clients, we enhance the quality of the final connector products, guaranteeing safe, stable power transmission across automotive systems. This ensures our clients remain at the forefront of innovation and quality.

Equipment performance

1. Our equipment boasts an industrial design that is not only visually appealing but also user-friendly and safe, ensuring an effortless and secure operation experience.
2. Efficiently spray QR codes on products for quick and easy scanning of essential product information, enhancing traceability and inventory management.
3. Constructed with an overall cast steel structure, this equipment offers exceptional strength and rigidity, optimizing production space through a compact and efficient design.
4. Designed with multiple access doors, the equipment allows for convenient detection of any abnormalities. Consult alarm information with ease, ensuring high safety standards.
5. The modular, standardized design is a testament to reliability and stability, verified through rigorous testing and industry use.
6. Our selection of standard parts from leading domestic and international brands ensures high-speed performance, quiet operation, and energy efficiency.
7. Utilizing branded electrical components, we guarantee the long-term operational stability of our equipment, fostering reliability and trust.
8. Equipped with a sophisticated airtight tester, our equipment ensures the products' waterproof performance is reliable, safeguarding quality and durability.

Specification

Production capacity	10S/ PCS
Utilization rate	≥85%
Yield rate	≥99% (except for defective incoming materials)
Appearance color	Industrial gray paint
Applicable products	High-voltage connector (according to relevant drawings)
Equipment function	CCD1 inspection, shell into carrier, laser QR code, bushing installation, GT inspection, shield cover installation, sealing ring assembly, airtight test, copper busbar installation, TPA installation, code scanning, CCD inspection, comprehensive defect removal, material discharging
Equipment size	(subject to actual conditions)L15000mm/w1900mm/H1950mm
Working air pressure	5-6KG (water-free and oil-free)
Working voltage	AC 220V/50HZ
Working environment humidity	20 to 90%
Working environment temperature	-10 degrees to 50 degrees
Safety device	Leakage protection, emergency stop

Company Profile

Established in 2009, Dongguan Zhongyao Automation Equipment Co., Ltd. is a vanguard in the high-tech sphere of automation equipment R&D, production, sales, and service. Spanning an impressive 8,000 square meters, our production facility houses over 60 pieces of advanced processing equipment, supported by a team of more than 160 dedicated professionals. Our expertise lies in developing cutting-edge wiring harness processing equipment and sophisticated connector assembly and testing solutions, setting industry benchmarks.
Our proficiency in connector wiring harness processing equipment offers a diverse range of solutions, including FAKRA, Ethernet, HSD, and new energy AC/DC wiring harnesses. We provide comprehensive options for USB TYPE-C2.0/3.1/4.0 and high-speed wiring harnesses, covering processes such as ring stripping, crimping, welding, assembly, and testing. Whether you require standard or custom non-standard equipment solutions, we are equipped to meet your unique specifications with precision and excellence.
Discover the pinnacle of automation with Dongguan Zhongyao Automation Equipment Co., Ltd. Our cutting-edge High Voltage Connector Auto Production Equipment boasts an impressive 95% utilization rate, revolutionizing the manufacturing landscape. Seamlessly engineered for the automated assembly of line-end and board-end connectors, our equipment is indispensable across a myriad of industries, including consumer electronics, industrial, communication, automotive, new energy, and medical sectors. Our expertise is unparalleled in facilitating multi-component assembly, executing high-speed plug-ins, performing complex high-speed bending, conducting precise visual inspections, and streamlining automated packaging processes. We specialize in the bespoke design of non-standard equipment tailored for labor-intensive products, supported by a wealth of practical experience and a proven track record of successful deployments.

Certifications

Exhibition

Packaging & Shipping

FAQ

Q1. When is your delivery date?
A: The majority of our equipment is custom-built to meet non-standard specifications. Consequently, the delivery timeline is determined by the actual production progress or as stipulated within the contract terms.
Q2. What are the payment methods?
A: We offer a variety of payment options to accommodate your preferences, including Visa, Mastercard, T/T, and PayPal, with transactions available in both RMB and USD.
Q3. What services do you provide?
A: We pride ourselves on our ability to offer comprehensive product customization services, ensuring that every specification is meticulously tailored to meet your unique requirements.
Q4.How about after-sales service and warranty period?
A: Our commitment to customer satisfaction extends well beyond the sale. We provide a 1-year warranty from the date of the machine's arrival, alongside 24/7 online support. Additionally, we offer the convenience of real-time, face-to-face online communication to swiftly address any concerns.