High Voltage Connector Equipment for Automotive Production Industrial Gray Finish

• Customization: Available
• After-sales Service: One-Year Warranty
• Automatic Grade: Automatic
• Model NO.: ZY-HVCAT-001
• Driven Type: Electric + Pneumatic
• Warranty: 12 Months
• Utilization Rate: ≥95%
• Appearance Color: Industrial Gray Paint
• Working Voltage: AC 220V/50Hz
• Working Environment Humidity: 20 to 90%
• Transport Package: Wooden Case
• Specification: L15000mm/W1900mm/H1950mm
• Trademark: ZhongYao
• Origin: China
• HS Code: 8479819000
• Production Capacity: 1000
• Package Size: 1200.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

Introducing our cutting-edge Automotive High-Voltage Connector Assembly and Testing Equipment, meticulously engineered for precision and efficiency. This sophisticated machine features a streamlined left-in, right-out structure. At the forefront, an independent vibration plate loader seamlessly integrates with the system. Moving from left to right, the equipment boasts an array of advanced stations: CCD1 detection, shell placement into carriers, laser QR code application, bushing installation, GT detection, shielding cover installation, sealing ring assembly, airtightness testing, copper busbar installation, TPA installation, code scanning, comprehensive CCD defect detection, and efficient material discharge. Designed to accommodate up to 3 distinct product lines, this equipment allows for effortless program changes with a single click. Operated by a team of just three skilled individuals, the system retains production status images both locally and within the MES system, ensuring comprehensive monitoring and data retention.
In the realm of new energy vehicles, high-voltage systems diverge significantly from traditional oil vehicles, demanding elevated standards in areas such as ambient temperature resilience, current carrying capability, protection levels, and vibration resistance. Our latest fourth-generation 800V high-voltage connector stands out with its integrated design, combining a robust plastic shell, shielding functionality, high-voltage interlocking, and a secondary unlocking mechanism. Our state-of-the-art equipment is meticulously crafted to fulfill manufacturers' demands for high-efficiency production processes, with the added benefit of customizable functions to tailor solutions to specific requirements.

The assembly quality of high-voltage connectors plays a pivotal role in ensuring the safety and stability of connectors, directly impacting vehicle safety. As the automotive industry races to reduce charging times for new energy vehicles and boost battery load capacities, the significance of high-voltage connectors as vital automotive components continues to rise.
The Zhongyao Automobile High-Voltage Connector Assembly and Testing Equipment is a game-changer, significantly enhancing automotive connector production efficiency. By cutting production costs, elevating the quality of connector outputs, and ensuring the safe and stable transmission of automotive power, it offers unparalleled advantages to our customers.

Equipment Performance Overview

1. Our equipment boasts an industrial design that combines ease of operation with safety and aesthetic appeal.
2. Equipped with advanced QR code spraying capabilities, product information can be seamlessly scanned for enhanced traceability.
3. The overall cast steel structure ensures exceptional strength and rigidity, optimizing production space with its compact design.
4. Multi-sided doors provide easy access for personnel to detect and address abnormalities, with alarm information readily available for heightened safety.
5. Utilizing a modular and standardized structural design, our equipment is proven to deliver reliable and stable performance.
6. By selecting standard parts from top-tier domestic and international brands, we ensure high-speed operation that is both quiet and energy-efficient.
7. Our use of branded electrical components guarantees the long-term stability and reliability of our equipment's operations.
8. The inclusion of an airtight tester for access detection enhances the reliability of the product's waterproof capabilities.

Specification

Production capacity	10S/ PCS
Utilization rate	≥85%
Yield rate	≥99% (except for defective incoming materials)
Appearance color	Industrial gray paint
Applicable products	High-voltage connector (according to relevant drawings)
Equipment function	CCD1 inspection, shell into carrier, laser QR code, bushing installation, GT inspection, shield cover installation, sealing ring assembly, airtight test, copper busbar installation, TPA installation, code scanning, CCD inspection, comprehensive defect removal, material discharging
Equipment size	(subject to actual conditions)L15000mm/w1900mm/H1950mm
Working air pressure	5-6KG (water-free and oil-free)
Working voltage	AC 220V/50HZ
Working environment humidity	20 to 90%
Working environment temperature	-10 degrees to 50 degrees
Safety device	Leakage protection, emergency stop

Company Profile

Since our establishment in 2009, Dongguan Zhongyao Automation Equipment Co., Ltd. has been a trailblazer in the field of automation equipment. Our expansive 8,000-square-meter facility is a hub of innovation, equipped with over 60 pieces of advanced processing machinery and staffed by a dedicated team of more than 160 professionals. We excel in developing state-of-the-art wiring harness processing equipment and sophisticated connector assembly and testing solutions, setting the benchmark in the industry.
Our extensive expertise in connector wiring harness processing equipment covers a broad spectrum of solutions, including FAKRA, Ethernet, HSD, and new energy AC/DC harnesses. We provide comprehensive services for USB TYPE-C2.0/3.1/4.0 and high-speed wiring harnesses, encompassing ring stripping, crimping, welding, assembly, and rigorous testing. Whether you require standard solutions or custom non-standard equipment, we are committed to meeting your specific needs with precision and excellence.
Dive into the future of production with our cutting-edge connector assembly equipment. Expertly engineered for seamless automated production, this equipment caters to the intricate needs of line-end and board-end connectors across a myriad of sectors, including consumer electronics, industrial, communication, automotive, new energy, and medical industries. Marvel at our proficiency in multi-component assembly, where high-speed plug-ins and complex high-speed bending are executed with precision. Our equipment boasts advanced visual inspection systems and automated packaging capabilities, ensuring quality and efficiency at every step. With our wealth of practical experience and numerous successful deployments, we are unmatched in crafting bespoke non-standard equipment tailored for labor-intensive products.

Certifications

Exhibition

Packaging & Shipping

FAQ

Q1. When is your delivery date?
A: As most of our equipment is custom-built and non-standard, the delivery date is determined by the actual production timeline or as stipulated in the contract. Rest assured, we prioritize timely delivery aligned with your schedule.
Q2. What are the payment methods?
A: We offer a variety of convenient payment options, including Visa, Mastercard, T/T, and Paypal. Transactions can be completed in RMB or USD, providing flexibility and ease for our global clientele.
Q3. What services do you provide?
A: We excel in product customization, tailoring solutions precisely to your specifications. Whatever your requirements, our team is dedicated to delivering exceptional, customized results that meet your unique needs.
Q4. How about after-sales service and warranty period?
A: Enjoy peace of mind with our comprehensive 1-year warranty starting from the machine's arrival. Additionally, we offer round-the-clock support with 7x24 hours online assistance or face-to-face online communication, ensuring you receive the help you need whenever you need it.