High Voltage Connector Equipment for Auto Production 220V AC Power Supply

• Customization: Available
• After-sales Service: One-Year Warranty
• Automatic Grade: Automatic
• Model NO.: ZY-HVCAT-001
• Driven Type: Electric + Pneumatic
• Warranty: 12 Months
• Utilization Rate: ≥95%
• Appearance Color: Industrial Gray Paint
• Working Voltage: AC 220V/50Hz
• Working Environment Humidity: 20 to 90%
• Transport Package: Wooden Case
• Specification: L15000mm/W1900mm/H1950mm
• Trademark: ZhongYao
• Origin: China
• HS Code: 8479819000
• Production Capacity: 1000
• Package Size: 1200.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

Our company proudly introduces the state-of-the-art automotive high-voltage connector assembly and testing equipment, meticulously developed to revolutionize the assembly and testing processes for automotive high-voltage connectors. The equipment boasts a streamlined left-in and right-out structure. The sophisticated design begins with an independent vibration plate loader at the leftmost window, leading into a sequence of advanced stations: CCD1 detection, shell placement into the carrier, laser QR code engraving, bushing installation, GT detection, shielding cover fitting, sealing ring assembly, airtightness assessment, copper busbar integration, TPA installation, code scanning, CCD inspection, comprehensive defect removal, and efficient material discharge. Capable of handling three distinct products with seamless one-click program transitions, this equipment empowers an efficient production line managed by only three operators. Additionally, production status imagery is securely stored both locally and within the MES system, ensuring comprehensive documentation and traceability.
In the dynamic landscape of new energy vehicles, the circuit systems diverge significantly from conventional oil vehicles, necessitating high-voltage connectors that adhere to stringent criteria. These specifications include enhanced ambient temperature tolerance, superior current carrying capacity, elevated protection levels, and robust vibration resistance. The forefront of innovation is marked by the fourth-generation 800V high-voltage connector, integrating a plastic shell, shielding capabilities, high-voltage interlocking, and a secondary unlocking mechanism. Our cutting-edge equipment is meticulously engineered and manufactured to meet manufacturers' demands for the efficient production of these advanced high-voltage connectors, offering customizable functions to align with specific production requirements.

The impeccable assembly quality of high-voltage connectors is pivotal to the safety and reliability of both the connectors themselves and the vehicles they serve. As the demand for reducing charging times and enhancing battery load capacities intensifies in the new energy vehicle sector, high-voltage connectors have become an indispensable element in automotive components, underscoring their critical role in vehicular safety and performance.
The innovative Zhongyao Automobile High-Voltage Connector Assembly and Testing Equipment stands as a beacon of efficiency, significantly elevating the production capabilities of automotive connectors. This equipment not only reduces production costs for our clients but also enhances the quality of finished connector products. It plays a crucial role in ensuring the safe and stable transmission of automotive power, ultimately bolstering the reliability of modern vehicles.

Equipment Performance Highlights

1. Elegant industrial design that combines ease of operation with safety and aesthetic appeal.
2. Equipped with QR code spraying capability for easy scanning and retrieval of comprehensive product information.
3. Constructed with a robust overall cast steel structure that offers superior strength and rigidity, optimizing production space utilization.
4. Convenient multi-sided doors allow for quick access to detect anomalies. The system provides consultable alarm information, ensuring high safety standards.
5. The structural design embraces modularity, standardization, and has been rigorously verified for reliability and stability.
6. Incorporates standard parts sourced from leading domestic and international brands, ensuring high-speed, quiet, and energy-efficient operations.
7. Utilizes branded electrical components to guarantee long-term operational stability and reliability.
8. Features an airtight tester for rigorous access detection, enhancing the product's waterproof reliability.

Specification

Production capacity	10S/ PCS
Utilization rate	≥85%
Yield rate	≥99% (except for defective incoming materials)
Appearance color	Industrial gray paint
Applicable products	High-voltage connector (according to relevant drawings)
Equipment function	CCD1 inspection, shell into carrier, laser QR code, bushing installation, GT inspection, shield cover installation, sealing ring assembly, airtight test, copper busbar installation, TPA installation, code scanning, CCD inspection, comprehensive defect removal, material discharging
Equipment size	(subject to actual conditions)L15000mm/w1900mm/H1950mm
Working air pressure	5-6KG (water-free and oil-free)
Working voltage	AC 220V/50HZ
Working environment humidity	20 to 90%
Working environment temperature	-10 degrees to 50 degrees
Safety device	Leakage protection, emergency stop

Company Profile

Founded in 2009, Dongguan Zhongyao Automation Equipment Co., Ltd. is a vanguard high-tech enterprise at the pinnacle of automation equipment innovation, encompassing R&D, production, sales, and service. Our expansive 8,000-square-meter production facility is outfitted with over 60 state-of-the-art processing machines, supported by a dedicated team of more than 160 professionals. We specialize in designing and manufacturing cutting-edge wiring harness processing equipment and sophisticated connector assembly and testing solutions.
Our extensive expertise in connector wiring harness processing equipment offers a diverse range of solutions, including FAKRA, Ethernet, HSD, and new energy AC/DC wiring harnesses. We provide comprehensive services for USB TYPE-C2.0/3.1/4.0 and high-speed wiring harnesses, covering processes from ring stripping to crimping, welding, assembly, and testing. We offer both standard and bespoke non-standard equipment solutions, tailored to meet your unique requirements.
Discover the pinnacle of innovation with our cutting-edge connector assembly equipment. Specifically engineered for seamless, fully automated production, our equipment caters to a vast array of industries, including consumer electronics, industrial sectors, communications, automotive, new energy, and medical fields. Our expertise is unrivaled in multi-component assembly, lightning-fast plug-in processes, complex high-speed bending, precision visual inspections, and automated packaging solutions. We are masters in developing tailor-made non-standard equipment for labor-intensive products, with a wealth of practical experience and numerous successful implementations that speak volumes about our capabilities.

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FAQ

Q1. When is your delivery date?
A: Given that most of our equipment is uniquely customized, the delivery date is contingent upon the actual production timeline or as specified in the contractual agreement.
Q2. What are the payment methods?
A: We offer a range of convenient payment options, including Visa, Mastercard, T/t, and Paypal, with transactions available in RMB and USD.
Q3. What services do you provide?
A: We offer comprehensive product customization services, ensuring that all your specifications and needs are meticulously met.
Q4. How about after-sales service and warranty period?
A: Our products come with a 1-year warranty from the date of machine arrival. In addition, we provide robust 7x24 hours online support and offer the convenience of face-to-face online communication.