Efficient High Voltage Connector Auto Production Equipment AC 220V Power

• Customization: Available
• After-sales Service: One-Year Warranty
• Automatic Grade: Automatic
• Model NO.: ZY-HVCAT-001
• Driven Type: Electric + Pneumatic
• Warranty: 12 Months
• Utilization Rate: ≥95%
• Appearance Color: Industrial Gray Paint
• Working Voltage: AC 220V/50Hz
• Working Environment Humidity: 20 to 90%
• Transport Package: Wooden Case
• Specification: L15000mm/W1900mm/H1950mm
• Trademark: ZhongYao
• Origin: China
• HS Code: 8479819000
• Production Capacity: 1000
• Package Size: 1200.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

Introducing our state-of-the-art automotive high-voltage connector assembly and testing equipment—an unparalleled innovation by Dongguan Zhongyao Automation Equipment Co., Ltd. This sophisticated machinery boasts a left-in, right-out overall structure, designed to perfection to ensure seamless operations. Beginning with an independent vibration plate loader at the leftmost window, the line progresses through a series of precision-engineered stations: CCD1 detection, shell placement into carrier, laser QR code application, bushing installation, GT detection, shielding cover installation, sealing ring assembly, airtightness test, copper busbar installation, TPA installation, code scanning, CCD detection, comprehensive defect removal, and material discharge. This versatile equipment accommodates up to three products, with effortless program changes at the click of a button. The entire line is efficiently operated by just three individuals, while production status photos are meticulously recorded both locally and within the MES system.
In the realm of new energy vehicles, the circuit system differentiates remarkably from traditional oil vehicles. Our high-voltage connectors, crafted for these advanced architectures, adhere to rigorous specifications, addressing ambient temperature, current carrying capacity, protection level, and vibration resistance. We proudly introduce the cutting-edge fourth-generation 800V high-voltage connector, celebrated as a standard in the industry for its integration of a plastic shell, shielding function, high-voltage interlocking, and secondary unlocking mechanism. Our equipment is meticulously engineered to cater to manufacturers' demands for efficient high-voltage connector production, with the added flexibility of customizable functions to suit diverse needs.

The assembly quality of high-voltage connectors is critically linked to both the safety and stability of connectors, directly impacting vehicle safety. In today's fast-paced automotive landscape, the drive to reduce charging time for new energy vehicles and enhance battery capacity renders high-voltage connectors indispensable in automotive accessories.
Zhongyao's Automobile High-Voltage Connector Assembly and Testing Equipment stands as a beacon of innovation, significantly boosting production efficiency for automotive connectors. It effectively slashes production costs for clients while elevating the quality of connector outputs. This ensures the safe and stable transmission of automotive power, securing peace of mind for both manufacturers and consumers.

Equipment Performance

1. Embrace industrial design excellence with our equipment, which is easy to operate, safe, and aesthetically pleasing.
2. Enjoy seamless integration with QR code spray capabilities, enabling effortless scanning of product information for enhanced traceability.
3. Benefit from the robust overall cast steel structure, offering high strength, superior rigidity, and a compact design that optimizes production space utilization.
4. Experience unparalleled convenience with multi-sided doors that open and close with ease, facilitating anomaly detection. Access alarm information effortlessly, ensuring high safety standards.
5. Our structural design adopts a modular, standardized approach, proven for reliability and stability, and crafted for precision and durability.
6. We select top-tier standard parts from leading domestic and international brands, ensuring high-speed, quiet, and energy-efficient operations.
7. Count on the longevity of our equipment with brand electrical components, guaranteeing stable long-term operation.
8. Equipped with an airtight tester for access detection, our equipment assures the enhanced reliability of the product's waterproof performance.

Specification

Production capacity	10S/ PCS
Utilization rate	≥85%
Yield rate	≥99% (except for defective incoming materials)
Appearance color	Industrial gray paint
Applicable products	High-voltage connector (according to relevant drawings)
Equipment function	CCD1 inspection, shell into carrier, laser QR code, bushing installation, GT inspection, shield cover installation, sealing ring assembly, airtight test, copper busbar installation, TPA installation, code scanning, CCD inspection, comprehensive defect removal, material discharging
Equipment size	(subject to actual conditions)L15000mm/w1900mm/H1950mm
Working air pressure	5-6KG (water-free and oil-free)
Working voltage	AC 220V/50HZ
Working environment humidity	20 to 90%
Working environment temperature	-10 degrees to 50 degrees
Safety device	Leakage protection, emergency stop

Company Profile

Founded in 2009, Dongguan Zhongyao Automation Equipment Co., Ltd. stands as a trailblazer in the automation equipment industry. As a high-tech enterprise, we lead in R&D, production, sales, and service, operating from an expansive 8,000-square-meter facility. With over 60 pieces of advanced processing equipment and a dedicated team of more than 160 professionals, we specialize in developing cutting-edge wiring harness processing equipment and sophisticated connector assembly and testing solutions.
Our extensive expertise in connector wiring harness processing equipment offers a comprehensive suite of solutions. These include FAKRA, Ethernet, HSD, and new energy AC/DC wiring harnesses. We deliver comprehensive options for USB TYPE-C2.0/3.1/4.0 and high-speed wiring harnesses, encompassing ring stripping, crimping, welding, assembly, and testing. Tailored solutions, both standard and custom non-standard, are available to cater to your unique requirements.
Discover the pinnacle of innovation with our cutting-edge connector assembly equipment. Expertly engineered for full automation, it revolutionizes the production of line-end and board-end connectors across a spectrum of industries, including consumer electronics, industrial, communication, automotive, new energy, and medical fields. Our prowess is evident in multi-component assembly, rapid high-speed plug-ins, complex high-speed bending, precise visual inspections, and seamless automated packaging. We specialize in designing custom non-standard equipment tailored for labor-intensive products, supported by our extensive practical experience and numerous successful implementations.

Certifications

Exhibition

Packaging & Shipping

FAQ

Q1. When is your delivery date?
A: As most of our equipment is custom-built and non-standard, the specific delivery date is determined by the actual production timeline or as stipulated in the contract.
Q2. What are the payment methods?
A: We offer a variety of payment options including Visa, Mastercard, T/T, and Paypal, with transactions available in both RMB and USD.
Q3. What services do you provide?
A: We specialize in product customization, tailoring solutions to meet your specific requirements and preferences.
Q4. How about after-sales service and warranty period?
A: We offer a comprehensive 1-year warranty from the machine's arrival date. In addition, we provide round-the-clock online support and the option for face-to-face online consultations, ensuring your peace of mind.