95% Utilization High Voltage Connector Equipment for Auto Production

• Customization: Available
• After-sales Service: One-Year Warranty
• Automatic Grade: Automatic
• Model NO.: ZY-HVCAT-001
• Driven Type: Electric + Pneumatic
• Warranty: 12 Months
• Utilization Rate: ≥95%
• Appearance Color: Industrial Gray Paint
• Working Voltage: AC 220V/50Hz
• Working Environment Humidity: 20 to 90%
• Transport Package: Wooden Case
• Specification: L15000mm/W1900mm/H1950mm
• Trademark: ZhongYao
• Origin: China
• HS Code: 8479819000
• Production Capacity: 1000
• Package Size: 1200.00cm * 220.00cm * 220.00cm
• Package Gross Weight: 9000.000kg

Product Description

Product Description

Introducing our state-of-the-art Automotive High-Voltage Connector Assembly and Testing Equipment, meticulously engineered by Dongguan Zhongyao Automation Equipment Co., Ltd. This advanced system features a streamlined left-in, right-out configuration. A standout feature is the independent vibration plate loader linked to the leftmost window. Enhance your production with stations including CCD1 detection, shell placement, laser QR code marking, bushing and GT detection, shielding cover and sealing ring assembly, airtightness testing, and more. With an intuitive one-click program change, it accommodates up to three distinct products. Operate with efficiency—only three operators are needed, and production status is seamlessly integrated into both local storage and the MES system.
As the automotive industry evolves, high-voltage connectors in new energy vehicles set new benchmarks over traditional systems. Our equipment is finely tuned to cater to these demands—handling ambient temperature, current capacity, protection, and vibration resistance with precision. At the heart of our offerings is the cutting-edge 800V high-voltage connector, complete with a robust plastic shell, integrated shielding, and an advanced interlocking and secondary unlocking mechanism. Every aspect of this equipment is tailored for high-efficiency production, with extensive customization options to meet diverse manufacturing needs.

Precision in the assembly of high-voltage connectors is pivotal for vehicle safety and operational stability. As the automotive world shifts towards faster charging and enhanced battery load capacities, these connectors become critical components. Our focus is on ensuring these vital parts meet the highest safety standards, reinforcing the essential role they play in modern automotive engineering.
The Zhongyao Automotive High-Voltage Connector Assembly and Testing Equipment revolutionizes production efficiency, slashing costs while boosting the quality of connector outputs. Trust in our equipment to deliver power transmission that is both safe and stable, elevating the performance of automotive connectors.

Equipment Performance

1. Our equipment boasts an industrial design that is not only safe and user-friendly but also exudes aesthetic appeal.
2. With integrated QR code spraying technology, product information is easily scanned for seamless tracking and verification.
3. Constructed with a robust cast steel structure, this equipment offers superior strength, rigidity, and efficient use of production space.
4. Multi-sided access doors facilitate easy detection of anomalies, while a comprehensive alarm system ensures heightened safety.
5. The modular and standardized structural design assures reliability and stability, verified through rigorous testing.
6. We use top-tier standard parts from leading global and domestic brands, ensuring high-speed, quiet, and energy-efficient operation.
7. Premium brand electrical components are utilized to guarantee the equipment's long-term operational stability.
8. Equipped with an airtight tester, our equipment ensures unparalleled waterproof performance, enhancing product reliability.

Specification

Production capacity	10S/ PCS
Utilization rate	≥85%
Yield rate	≥99% (except for defective incoming materials)
Appearance color	Industrial gray paint
Applicable products	High-voltage connector (according to relevant drawings)
Equipment function	CCD1 inspection, shell into carrier, laser QR code, bushing installation, GT inspection, shield cover installation, sealing ring assembly, airtight test, copper busbar installation, TPA installation, code scanning, CCD inspection, comprehensive defect removal, material discharging
Equipment size	(subject to actual conditions)L15000mm/w1900mm/H1950mm
Working air pressure	5-6KG (water-free and oil-free)
Working voltage	AC 220V/50HZ
Working environment humidity	20 to 90%
Working environment temperature	-10 degrees to 50 degrees
Safety device	Leakage protection, emergency stop

Company Profile

Dongguan Zhongyao Automation Equipment Co., Ltd., established in 2009, stands as a trailblazer in the realm of high-tech automation. Our expansive 8,000-square-meter facility is outfitted with over 60 pieces of precision processing equipment, driven by a team of 160+ dedicated professionals. We specialize in advanced wiring harness processing and sophisticated connector assembly and testing solutions, pushing the boundaries of innovation and quality.
Our expertise extends across a spectrum of connector wiring harness processing solutions, including FAKRA, Ethernet, HSD, and AC/DC harnesses for new energy vehicles. We deliver comprehensive services for USB TYPE-C2.0/3.1/4.0 and high-speed wiring harnesses, encompassing stripping, crimping, welding, assembly, and testing. Whether standard or bespoke, our equipment solutions are tailored to fulfill your precise requirements.
Discover the pinnacle of innovation with our cutting-edge connector assembly equipment, meticulously engineered for seamless, fully automated production of both line-end and board-end connectors. Our expertise spans a wide range of industries, including consumer electronics, industrial, communication, automotive, new energy, and medical sectors. Marvel at our capabilities in multi-component assembly, high-speed plug-in processes, intricate high-speed bending, precise visual inspection, and efficient automated packaging. We pride ourselves on crafting bespoke non-standard equipment tailored for labor-intensive products, drawing from our vast practical experience and a track record of numerous successful deployments.

Certifications

Exhibition

Packaging & Shipping

FAQ

Q1. When is your delivery date?
A: As most of our equipment is custom-built, the delivery date is determined by the actual production progress or as specified in the contract agreement.
Q2. What are the payment methods?
A: We offer flexible payment options, including Visa, Mastercard, T/T, and PayPal, with transactions available in RMB and USD.
Q3. What services do you provide?
A: We specialize in product customization, ensuring that all of your specific needs and requirements are met with precision.
Q4. How about after-sales service and warranty period?
A: We provide a comprehensive 1-year warranty starting from the machine's arrival date. Additionally, we offer round-the-clock online support, with the option for face-to-face online communication for your convenience.